MUEZ-HEST Continuous Solvent
Extraction is the most modern way of recovery of oil from oil
bearing materials. Mechanical Expulsion with expellers subjects the
oil to the combined action of high temperature, high pressure and
high moisture, the effect of which causes oxidation, colour fixation
& hydrolysis.
Some of the materials like Ricebran, soyabean seeds mostly can't be
handled by expellers. Continuous Solvent Extraction, on the other
hand does not cause any alteration to the properties of the oil and
recovers it with the same characteristics as were present in the Raw
Material and can handle all types of materials.
Recent developments of the Expander system with the squeezomatic
attachment invariably ensures even direct extraction of high oil
content material like sunflower, rapeseed etc., producing the best
quality of crude oil and completely eliminating the prepressing
operations by old technology of expellers.
Thanks to this most modern and versatile design of expanders which
can be very well fitted in the preparatory section itself. MUEZ-HEST
continuous solvent extraction plant thus completely eliminates the
dependency on Oil Mill Planters during lean seasons and gives
additional advantage to solvent extraction plant owners for
processing even direct extraction of high oil content seeds.
The prepared material from
Preparatory section is received in the Feed Hopper through Rotary
Valve/Plug Conveyor. The material in the hopper and the rotary
valve/Plug Conveyor together constitute an effective vapour seal
while the latter also serves to regulate the feed. The hopper is
further provided with the special switches for high level and low
level indications. The latter if energized stops the band conveyor
of extractor while the high level indication, transmits an audio
visual signal to Preparatory Section for preparatory operator to
take corrective measures.
The MUEZ-HEST Extractor is long horizontal vessel, Rectangular in
cross section in M.S. Construction. An articulated band conveyor
inside the Extractor receives the material from Feed Hopper and
transports it at a pre determined speed from the feed end to
discharge end. The band conveyor moves over rails suitably located
inside the Extractor and rides on specially constructed sprockets at
either end. The speed of the band conveyor is easily adjustable
within desired limits. An adjustable damper enables the regulation
of height of bed of material on band conveyor.
A series of sprayers located above the band conveyor enables
perfect spray of the solvent on the moving bed. Special spray
breakers facilitates uniform distribution of solvent over the entire
width of moving bed. Each spraying section is followed by a draining
section.
Fresh solvent is admitted into the Extractor near the discharge end
of the moving bed of material and the full miscella is recovered
from the initial stage; thus ensuring the perfect counter current
flow of material and the solvent.
It is not merely a simple counter current flow. The miscella
circulates in a closed circuit in each of the successive section by
overflowing from each hopper of the Extractor after increasing
gradually its oil content in each hopper. So in each section there
is an equilibrium between the oil extracted from the seed in
corresponding section and the difference in oil content of solvent
overflowing the preceding hopper together with the solvent
overflowing the following section.
The cleaning of the band conveyors is accomplished by high pressure
jet spray of fresh solvent onto the return of band conveyor at
discharge end which ensures perfect cleaning of mesh and eliminates
completely the possibilities of choking of mesh and channeling.
MUEZ-HEST offers complete solvent extraction systems featuring:
- Long Extraction Time Ensuring Low Residual Oil.
- Simple, rugged design for low maintenance & reliable
operation.
- Easy to transport and install.